From down to quilt

Selecting the raw materials
The manufacture of high quality duvets or pillows with down and feather filling starts with the selection of the raw feathers. DYKON has many years of experience in selecting the best goose and duck down, where the suppliers make the well-being of the animals a priority.

Washing process
Washing the raw feathers creates the basis for obtaining a fluffy, no disease or smell and allergy friendly filling product for the quilt or pillow. This is crucial for the comfort and heat insulating qualities which the product will have later.

Sorting
After the washing process, the washed product is sorted mechanically into down and feathers, so that by mixing it is possible to produce different down/feather mixes for the different types of duvets and pillows which the market demands.

Making up the case
The case itself, which is used for the duvet or pillow, is made of 100% cotton. The textile quality is especially closely woven and finished, so that it is down and feather proof.
During the making up of the case there are strict requirements with regard to complying with stitch lengths and needle types, so that the sewing thread can fill the sewing hole. This prevents the down and feathers from passing through the sewing.

Filling
After a thorough inspection the case is filled with the required down/feather mixture. The filling is done by the fastest and most state-of-the-art machinery to be found on the market.

Packaging
The product is quality-tested and then beaten out, so the down and feathers spread out into all the corners, after which the product is packed in the type of packaging required by the customer.